Gumen Makina · Aluminium Systems Catalogue 2026

GUMEN Industrial Furnace & Machine

EDITION · 2026

ALUMINIUM SYSTEMS CATALOGUE

Aluminium Line Solutions

Aluminium Industrial Furnace & Process Line Catalogue

From melting to end-of-line — single-source engineering, manufacturing and commissioning for your entire aluminium production facility. 18+ years of expertise, 100% domestic engineering, turn-key integration.

18+

Years of Experience

9+

Turnkey Projects

7

Countries Exported

100%

Domestic Engineering

www.gumen.eu · www.gumenmakina.com 📞 +90 212 603 9007 · ✉ info@gumenmakina.com

GUMENIndustrial Furnace & Machine

02 / 07 · PROCESS FLOW

PROCESS FLOW · END-TO-END

Complete Aluminium Line from a Single Supplier

From scrap charging to billet end-of-line — a fully integrated aluminium production line, designed and manufactured under one roof.

🔥

Charging & Melting

Scrap & Ingot

💧

Holding

Stable Temp.

⚗️

Degassing & Filter

Inline Refining

🏗️

VDC Casting

Vertical Direct Chill

🌡️

Homogenization

Microstructure

✂️

Billet Cutting

Precision Saw

🔬

UT Inspection

NDT Quality

⚙️

Extrusion Heating

Billet & Die

🔥

Heat Treatment

T5/T6/T7

📦

End-of-Line

Logistics

WHY GUMEN

Gumen Industrial Furnace & Machine

🏭 FULLY INTEGRATED DESIGN

Entire line from a single engineering team — furnace, automation, mechanical and process data from one supplier; integration and maintenance simplified.

⚡ ENERGY EFFICIENCY

Regenerative burners, heat-recovery treatment, smart recipe management — 20%+ savings in operational costs.

📋 PATENTS & STANDARDS

Patent-pending in-line UT system. AMS 2154, ASTM B594, EN 12804, MIL-STD-2154 and AQAP-2110 compliant design.

🇹🇷 100% DOMESTIC MANUFACTURING

All mechanical and electrical components in our own facility. Spare parts in stock, fast service, low TCO.

🤖 PLC & SCADA

Native PLC + SCADA + IIoT integration on Siemens / Allen-Bradley platforms. OPC-UA-ready data layer.

🌍 GLOBAL DELIVERY

Exports to 7+ countries. On-site installation, FAT/SAT, operator training, lifetime engineering support.

GUMENIndustrial Furnace & Machine

03 / 07 · MELTING → CASTING

MELTING · REFINING · CASTING

Melting & Casting Systems

REGENERATIVE BURNER · 5T → 100T

Melting & Holding Furnaces

High-performance solutions for efficient aluminium melting and stable temperature holding throughout the process. Capacity-specific melting/holding furnaces, optimised for homogeneous temperature distribution and low energy consumption.

Capacity: 5–100 ton Fuel: Natural Gas / LNG / LPG Twin-chamber optional Regenerative burner

INLINE · ROTARY DEGASSING

Inline Degassing, Filtration & Launder

Dissolved hydrogen and oxide particles cause porosity, cracks and segregation in billets. Inline rotary degassing + ceramic foam filter + heat-controlled launder systems bring metal quality to aerospace grade.

Hydrogen: <0.10 ml/100g Rotary degasser CFF / DBF filter Heated launder

VDC · 75–500 mm Ø BILLET

Vertical Direct Chill Casting Machine (VDC)

Industry standard for aluminium billet and slab production. The GUMEN VDC system operates fully integrated with melting/degassing line; automatic casting speed control, water flow management and recipe-based parameter recording.

Billet Ø: 75–300 mm Vertical DC (Air-Casting) Alloys: 1xxx–7xxx PLC + closed-loop cooling

GUMENIndustrial Furnace & Machine

04 / 07 · HEAT TREATMENT & HEATING

HOMOGENIZATION · HEATING · TREATMENT

Heat Treatment & Preparation Furnaces

HOMOGENIZATION · 480–600 °C

Aluminium Homogenization Furnace

Heterogeneous microstructure, segregation and dendritic structure after VDC casting cause extrusion defects. Homogenization diffuses alloy elements into the matrix for a homogeneous structure; profile quality and die life increase.

Temperature: 480–600 °C Duration: 4–48 hours Forced air cooling Recipe management

BILLET HEATING · TAPER PROFILE

Extrusion Billet & Die Heating

Billet temperature and uniformity entering the extrusion press directly affect profile quality and die life. Taper-temperature profile (rising temperature end-to-end) optimises pressure management.

Temperature: 380–500 °C Taper option Die furnace included Rapid heating

SOLUTION TREATMENT · AGEING

Aluminium Heat Treatment Furnaces

Heat treatment is a critical process for extrusion and casting plants — improving the mechanical properties of profiles and cast parts. Solution treatment, quench, artificial ageing (T5/T6/T7) — complete solution under a single facility.

Solution: 480–540 °C Ageing: 150–200 °C T5/T6/T7 Integrated quench tank

GUMENIndustrial Furnace & Machine

05 / 07 · SPECIAL HEAT TREATMENT

DROP BOTTOM · COIL/FOIL · AGEING

Special-Purpose Heat Treatment Furnaces

Specialised heat treatment furnaces for aerospace solution treatment, coil & foil annealing, and artificial ageing.

DROP BOTTOM · AEROSPACE T6/T7

Drop Bottom Heat Treatment Furnace

Critical for aerospace and defence industries. After solution treatment, aluminium structural parts are dropped into the quench tank within seconds — cooling time minimised, T6/T7 strength maximised. Ideal for structural wing components, landing gear and engine parts.

Temperature: 480–540 °C Quench: <15 sec Water / Polymer AMS 2770 compliant

COIL · FOIL · STRIP ANNEALING

Coil & Foil Annealing Furnaces

Batch, continuous and bell-type furnaces for annealing aluminium coil, foil and strip. Hydrogen/nitrogen atmosphere control, controlled heating-cooling ramps, surface quality preserving design for flat/bright surface output.

Temperature: 250–600 °C Batch / Continuous / Bell-type H₂ / N₂ atmosphere Capacity: 10–80+ ton/charge Coil width up to 2200 mm

AGEING · T5 / T6 / T7

Artificial Ageing Oven

Controlled low-temperature ageing after solution treatment + quench — optimises alloy hardness and strength. Forklift or conveyor loading, multi-shelf, precise temperature control (±2 °C). For extrusion profiles and cast parts.

Temperature: 150–220 °C Precision: ±2 °C Multi-shelf Recipe management

GUMENIndustrial Furnace & Machine

06 / 07 · QUALITY & AUTOMATION

QUALITY · CUTTING · LOGISTICS

Quality Control & End-of-Line

⚡ PATENT PENDING · ONLY ONE IN TÜRKİYE

Automatic Saw & Ultrasonic Testing System

Quality control is the most critical link in the aluminium billet casting process. Patent-pending, integrated into the VDC casting line, in-line automatic UT scanning — eliminates dependency on traditional offline UT labs. The only domestic system with this architecture in Türkiye.

FBH: ⌀0.4 mm Frequency: 2–10 MHz VDC sync Auto PDF AMS 2154

CNC · ±0.5 mm TOLERANCE

Automatic Billet Cutting Machine

Precision cutting to prepare billets produced on the casting line for the extrusion press. CNC control, automatic chip evacuation, blade-life management and full sync with the casting line.

Diameter: 75–500 mm Length: 100–1500 mm CNC servo Auto chip evac

CHARGING + END-OF-LINE LOGISTICS

Charging, Loading & End-of-Line Systems

Rail/wheeled charging cars for scrap aluminium, ingot and pot charging; conveyor, robot gripper and transfer cars for billet/profile end-of-line. Operator intervention and downtime reduced to a minimum.

Charging car Robot gripper Conveyor lines Transfer car Auto stacking

PARTNERSHIP · ENGAGEMENT · SUPPORT

Let's Evaluate Your Project Together

18+

Years of Experience

9+

Turnkey Projects

7

Countries Exported

100%

Domestic Engineering

Selected References

PMS Aluminium

Kurtoğlu Aluminium

AL Metal Aluminium

Çuhadaroğlu Metal

Alfa Metal Aluminium

GNS Aluminium

Panda Aluminium

Simgetek (Steel)

New Line · Modernisation · Service

For new facility setup, capacity/efficiency upgrades on existing lines, retrofit projects or 24/7 service, contact our team. Initial technical evaluation is free of charge.

www.gumen.eu · www.gumenmakina.com

OFFICE+90 212 603 9007

WHATSAPP+90 532 409 70 46

E-MAILinfo@gumenmakina.com

FACTORYŞekerpınar Mah., Çayırova / Kocaeli

HQTurgut Özal Mah., Esenyurt / İstanbul