A complete VDC casting line with Air-Casting technology. End-to-end solution for 75-300 mm billet and slab production, including mould manufacturing.

Air-Casting 75-300 mm Billet Including Mould Manufacturing UT Test Integration

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Including Mould Manufacturing

Air-Casting moulds and water distribution heads tailored to billet diameter are designed and manufactured by GUMEN. Complete delivery from a single supplier.

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Air-Casting Technology

The air curtain prevents direct water contact in the solidification zone. Risk of cold shuts and cracks on the surface is minimised, while surface quality improves.

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UT Test Integration

With the ultrasonic test system integrated into the casting line, each billet is scanned after cutting. Internal defect reporting and process feedback are handled on the same platform.

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Local Engineering

Design, manufacturing and commissioning are handled entirely by GUMEN. Export to more than 7 countries from Turkiye. Local parts mean faster service and shorter lead times.

Vertical Casting (VDC - Vertical Direct Chill) is the industry standard for aluminium billet and slab production. GUMEN's VDC system offers a complete casting solution working fully integrated with the melting furnace and degassing line, including mould manufacturing.

💧 What Is Air-Casting Technology?

In standard DC casting systems, cooling water comes into direct contact with the metal surface. This causes abrupt cooling differences on the surface and increases crack risk. In the Air-Casting system, the air curtain placed below the mould delays direct water contact with the metal surface during solidification. Result: a more uniform solidification front, better surface quality and less need for surface machining.

Casting Method
Vertical DC (Air-Casting)
Billet Diameter
75 – 300 mm
Slab Section
Project-specific
Mould
Air-Casting, manufactured by GUMEN
Control
PLC - casting speed + water flow
UT Test
Optional - line integrated
Alloy Range
1xxx - 7xxx series
Water System
Closed-loop cooling
References
7+ countries, multiple plants
  • Including Mould Manufacturing: Moulds and water distribution heads tailored to billet diameter are produced in-house by GUMEN. Complete delivery from a single source." data-ru="Including Mould Manufacturing: Moulds and water distribution heads tailored to billet diameter are produced in-house by GUMEN. Complete delivery from a single source.
  • PLC-Controlled Casting Speed: Casting speed and cooling water flow are automatically controlled via PLC, improving process stability." data-ru="PLC-Controlled Casting Speed: Casting speed and cooling water flow are automatically controlled via PLC, improving process stability.
  • Closed-Loop Water System: Water consumption and operating cost are minimised through a cooling water recovery system." data-ru="Closed-Loop Water System: Water consumption and operating cost are minimised through a cooling water recovery system.
  • Aluminium Billet Production Extrusion Plants Slab / Plate Casting Recycling Lines

Catalogues and technical drawings related to our products

A customised casting solution based on your billet diameter, capacity and alloy requirements.